Cleanroom Construction
Description
StatiCon® Glazing is a family of transparent plastic sheet products designed to control static electricity in cleanroom construction applications. AC-300™ Cast Acrylic, a member of this family, is a premium quality cast acrylic sheet which has been coated with SciCron Technologies proprietary, clear, C-300™ static dissipative coating. This unique technology prevents charge generation on the sheet surfaces, thereby controlling particulate attraction and pre-venting electrostatic discharge (ESD) events. This performance is permanent and totally independent of humidity. AC-300 Cast Acrylic offers the cleanroom builder exceptional design versatility since it fabricates simply with field tools, has fifteen times greater impact resistance than tempered glass, is less than half the weight of glass for the same thickness sheet, and is available in large sheet sizes. It also exhibits excellent optical properties, chemical resistance, surface hardness and mar resistance.
Applications
AC-300 Cast Acrylic resists tribocharging under all circumstances and cannot generate a charge when properly grounded. This makes it ideal for use in manufacturing and assembly operations for charge sensitive electronic components where it can help prevent both immediate and latent ESD caused defects. Since it resists charge build-up it does not attract contaminants, so it can also help prevent contamination-related rejects in ultra-clean manufacturing operations. Consequently, it is suitable for use in cleanrooms for the semiconductor, electronic, micro-manufacturing, pharmaceutical, and bio-medical industries. Applications include; perimeter windows, transparent room partitions, light weight floor-to-ceiling window walls, laminar flow air containment screens, mini-environment glazing panels, pass-thru modules, equipment enclosures, and desiccator cabinets.
Fabrication
AC-300 Cast Acrylic is easily fabricated into flat surface configurations using the same equipment and fabrication techniques generally employed with uncoated acrylic sheet products. It should not be used for heat formed bent configurations since the hard, cured C-300 surface is not designed for heat bending. For more information on fabrication, refer to SciCron Technologies Technical Information Bulletin No. SP-01.
Features and Benefits
- Cannot be tribocharged when properly grounded
Prevents build-up of static charge and accumulation of harmful contamination. - Electrostatic decay in less than 0.05 second per Federal Test Standard 101C, Method 4046.1
Results in rapid static dissipation without arcing. - Surface resistivity of 106 – 108 ohms per square
Provides for ESD control without the need for ionization. - Permanence in static dissipation performance
Avoids cost of application of temporary topical anti-stats. - Humidity independent static charge control
Avoids inconvenience of maintaining high levels of humidity and damage caused by such humidity. - Advanced technology, uniform surface treatment
Avoids conductive discontinuities (charged “hot spots”) often found with non-uniform temporary topical anti-stats. - Superior optical properties
C-300 surfaced, premium quality cast acrylic means virtually distortion-free, high clarity glazing. - Superior fabrication characteristics
Superior physical and mechanical properties of cast acrylic result in simplified fabrication and installation. - Inherently light weight material with large sheet sizes
Allows much greater design and installation flexibility than heavy, fragile, conventional glazing. - Hard, mar resistant, durable surface
C-300 surface reduces risk of mechanical surface damage. - Superior chemical resistance
Reduces risk of solvent or chemical surface damage.
Availability
AC-300 Cast Acrylic is available in clear and a variety of standard transparent colors including tints which filter wave-lengths that can interfere with photolithographic operations. It is offered in cell cast and continuously cast versions.
Note: Cell cast is a premium form of acrylic plastic but it has a wider thickness variation than extruded acrylic. Therefore, extruded material should be specified if a narrow thickness tolerance range is required.
Standard Dimensions (Nominal)
Thickness: 3mm (1/8″), 4.5mm (3/16″), 6mm (1/4″), 9mm (3/8″), 12mm (1/2″) – Note: 9mm and 12mm – cell cast only.
Standard Sheet Size: 48″ x 96″ – Other sizes and thick-nesses, including oversize sheets, available upon request.
Made in USA
Typical Physical Properties (Typical but not guaranteed values for 0.25 inch material)
Property | Test Method | Units | AC-300 Cast Acrylic |
Physical Specific Gravity | ASTM D792 | — | 1.19 |
Mechanical Tensile Strength Ultimate Elongation Tensile Modulus Flexural Strength Flexural Modulus Compressive Strength Izod Impact Strength (milled notch) | ASTM D638 ASTM D638 ASTM D638 ASTM D790 ASTM D790 ASTM D695 ASTM D256 | psi % psi psi psi psi ft-lb/inch of notch | 10,000 4.2 400,000 16,500 475,000 18,000 0.4 |
Thermal Deflection Temperature (264 psi load) Vicat Softening Point Maximum Continuous Service Temperature Coefficient of Thermal Expansion Coefficient of Thermal Conductivity | ASTM D648 ASTM D1525 — ASTM D696 Cenco-Fitch | °F °F °F in/in/°F BTU•in/hr•ft2•°F | 210 239 180 3.5 x 10-5 1.3 |
Flammability Horizontal Burn (Flame Spread) UL 94 Rating | ASTM D635 UL 94 | in/min UL Classification | 1.1 HB |
Optical 3mm Transparent Clear Transmittance – Total Haze | ASTM D1003 ASTM D1003 | % % | 80 Less than 5.0 |
Electrical Surface Resistivity Surface Resistance Electrostatic Decay | ASTM D257 EOS/ESD S11.11 FTS 101C, Method 4046.1* | ohms/sq ohms sec | 106 – 108 105 – 107 Less than 0.05 |
Chemical Resistance ASTM D543
Samples immersed in the specified chemicals for 24 hours at room temperature and visually examined.
Chemical | Surface Attack | Visual Evaluation |
Deionized Water | None | Clear |
30% Sodium Hydroxide | None | Clear |
30% Sulfuric Acid | None | Clear |
30% Nitric Acid | Slight Pitting | Clear |
48% Hydrofluoric Acid | Severe Attack | White, Rubbery |
Methanol | Slight Pitting | Clear |
Ethanol | None | Clear |
Isopropyl Alcohol | None | Clear |
Acetone | Severe Pitting | Coating Clear-Plastic Attacked |
Light Transmission
Spectral Analysis
Precautions:
- Acrylic plastic is a combustible thermoplastic. Avoid exposure to flame and excessive heat. Observe fire precautions appropriate for comparable forms of wood and paper.
- For building applications, comply with applicable code regulations.
- Clean with soap and water. Do not use abrasives. Avoid inappropriate contact with solvents.
SC AC-300-8 4/18
The information and statements contained herein are believed to be accurate, however, users should perform their own testing and verification to determine the durability, applicability and suitability of the products for their own purposes. NOTHING CONTAINED HEREIN SHALL BE CONSTRUED AS A REPRESENTATION OR WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. IMPLIED WARRANTIES OF MERCHANABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXCLUDED. All sales are subject to SciCron’s standard terms and conditions of sale.